HEATER AND AIR CONDITIONING SYSTEM CONTROL SYMPTOMS
Symptom Table
INSUFFICIENT COOLING
Component Function Check
Symptom: insufficient cooling
Inspection flow
1. Confirm symptom by performing operation check - temperature decrease
Can a symptom be duplicated? YES >> GO TO 3 NO >> GO TO 2
2. Check for any symptoms
Perform a complete operational check and check for any symptoms. Refer to HAC-157, "Work Procedure".
Does another symptom exist? YES >> Refer to HAC-181, "Symptom Table".
NO >> System OK.
3. Check for service bulletins
Check for any service bulletins.
>> GO TO 4
4. Check drive belts
Check a/c compressor belt tension. Refer to em-16, "inspection".
Is the inspection result normal? Yes >> go to 5 no >> adjust or replace compressor belt. Refer to em-16, "adjustment".
5. Check air mix door motor operation
Check and verify air mix door mechanism for smooth operation.
Does air mix door operate correctly? Yes >> go to 6 no >> check air mix door motor circuit. Refer to hac-163, "diagnosis procedure".
6. Check cooling fan motor operation
Check and verify cooling fan motor for smooth operation.
Does cooling fan motor operation correctly? Yes >> go to 7 no >> check cooling fan motor. Refer to ec-463, "component function check".
7. Check recovery/recycling equipment before usage
Check recovery/recycling equipment before connecting to vehicle. Verify there is no pressure in the recovery/ recycling equipment by checking the gauges. If pressure exists, recover refrigerant from equipment lines.
>> GO TO 8
8. Check refrigerant purity
Is the inspection result normal? Yes >> go to 9 no >> check contaminated refrigerant. Refer to ha-21, "description".
9. Check refrigerant pressure
Check refrigerant pressure with manifold gauge connected. Refer to ha-28, "inspection".
Is the inspection result normal? Yes >> perform diagnostic work flow. Refer to ha-15, "workflow".
No >> go to 10
10. Check for evaporator freeze up
Start engine and run A/C. Check for evaporator freeze up.
Does evaporator freeze up? YES >> Perform diagnostic work flow. Refer HA-15, "Workflow".
NO >> GO TO 11
11. Check air ducts
Check ducts for air leaks.
Is the inspection result normal? Yes >> system ok.
No >> repair air leaks.
INSUFFICIENT HEATING
Component Function Check
Symptom: insufficient heating
INspection flow
1. Confirm symptom by performing operation check - temperature increase
Can a symptom be duplicated? Yes >> go to 3
NO >> GO TO 2
2. Check for any symptoms
Perform a complete operational check and check for any symptoms. Refer to hac-157, "work procedure".
Does another symptom exist? Yes >> refer to hac-181, "symptom table".
No >> system ok.
3. Check for service bulletins
Check for any service bulletins.
>> Go to 4
4. Check engine cooling system
>> Go to 5
5. Check air mix door motor operation
Check and verify air mix door mechanism for smooth operation.
Does air mix door operate correctly? Yes >> go to 6
No >> check the air mix door motor circuit. Refer to hac-163, "diagnosis procedure".
6. Check air ducts
Check for disconnected or leaking air ducts.
Is the inspection result normal? Yes >> go to 7
No >> repair all disconnected or leaking air ducts.
7. Check heater hose temperatures
Is the inspection result normal? YES >> GO TO 8
No >> both hoses warm: go to 9
8. Check engine coolant system
Check thermostat operation. Refer to co-23, "inspection".
Is the inspection result normal?
Yes >> system ok.
No >> repair or replace as necessary.
9. Check heater hoses
Check heater hoses for proper installation.
Is the inspection result normal? Yes >> system ok.
No >>
10. Check heater hose temperatures
Is the inspection result normal? YES >> System OK.
NO >> Replace heater core. Refer to HA-44, "HEATER CORE : Removal and Installation".
COMPRESSOR DOES NOT OPERATE
Description
Symptom: compressor does not operate
Diagnosis Procedur
e
Note:
1.Check magnet clutch operation
Check magnet clutch. Refer to hac-178, "component function check".
Does it operate normally? Yes >> go to 2.
No >> repair or replace malfunctioning parts.
2.Check refrigerant pressure sensor
Check refrigerant pressure sensor. Refer to EC-465, "Component Function Check".
Is the inspection result normal? YES >> GO TO 3.
NO >> Repair or replace malfunctioning parts.
3.Check front air control output signal
With consult
Check “fan on” and “” in “data monitor” mode of “” using consult.
Is the inspection result normal? Yes >> go to 4.
No >> replace a/c switch assembly. Refer to hac-188, "removal and installation".
4.Check ecm input signal
With consult
Check “air cond sig” and “heater fan sw” in “data monitor” mode of “ecm” using consult.
Is the inspection result normal? Yes >> go to 5.
No >> check can communication system. Refer to lan-16, "trouble diagnosis flow chart".
5.Check ipdm E/R input signal
With consult
Is the inspection result normal? YES >> Inspection End.
NO >> Check CAN communication system. Refer to LAN-16, "Trouble Diagnosis Flow Chart".
Power generation voltage variable control system
System Diagram
System Description
Power generation variable voltage control system has been adopted. By varying
the voltage to the generator,
engine load due to power generation of the generator is reduced and fuel
consumption is decreased.
NOTE:
When any malfunction is detected in the ...
General Precautions
Always use a 12 volt battery as power source.
Do not attempt to disconnect battery cables while engine is
running.
Before connecting or disconnecting the ECM harness connector,
turn ignition switch OFF and disconnect negative battery
cable. Failure to do so may damage the ECM because
...
Service equipment
RECOVERY/RECYCLING RECHARGING EQUIPMENT
Be certain to follow the manufacturer’s instructions for machine operation
and machine maintenance. Do not
introduce any refrigerant other than that specified into the machine.
ELECTRICAL LEAK DETECTOR
Be certain to follow the manufacturer’s ...