Steering gear and linkage
Exploded View
Outer socket
Boot clamp (small diameter)
Boot
Boot clamp (large diameter)
Inner socket
Gear housing assembly
Disassembly and Assembly
DISASSEMBLY
Loosen outer socket lock nut, and remove outer socket.
CAUTION:
When loosening lock nut, be sure to fix outer socket with a wrench or an equivalent.
Remove boot clamps, and then remove boot from inner socket.
CAUTION:
Do not damage inner socket part and gear housing part of steering gear assembly when removing boot. steering gear assembly must be replaced if steering gear assembly are damaged because it may cause foreign material interfusion.
Do not reuse boot clamps.
Remove inner socket.
ASSEMBLY
Apply recommended grease to inner socket (A) of gear housing assembly, and install boot to gear housing assembly.
Use Genuine Lithium Soap, Autorex A (manufactured by Kyodo yushi) or equivalent.
CAUTION:
Do not reuse boot.
Grease application position (Reference) (B) : 10 mm (0.39 in)
Install boot clamp (large diameter) (1) to boot using Tool.
CAUTION:
Do not reuse boot clamp (large diameter).
Install boot clamp (large diameter) securely to boot groove, and crimp it so as to have clearance (B) of 3 mm (0.12 in) or less as shown.
Tool number (A) : KV40107300 ( — )
Install boot clamp (small diameter) to boot.
CAUTION:
Do not reuse boot clamp (small diameter).
Adjust inner socket to standard length (L), and then tighten outer socket lock nut (1) to the specified torque. Check length again after tightening lock nut.
(L) : Refer to ST-19, "Power Steering Gear".
CAUTION:
When tightening the outer socket lock nut (1), be sure to fix outer socket (2) with suitable tool to prevent the ball joint from getting contact with the knuckle.
Adjust toe-in after this procedure. The length achieved after toe-in adjustment is not necessary the above value.
Strg branch line circuit
Diagnosis procedure
1.Check connector
Turn the ignition switch off.
Disconnect the battery cable from the negative terminal.
Check the terminals and connectors of the steering angle sensor for
damage, bend and loose connection
(unit side and connector side).
Is the inspection result ...
Tightening Torque Table (New Standard Included)
CAUTION:
The special parts are excluded.
The bolts/nuts in these tables have a strength (discrimination)
number/symbol assigned to the head
or the like. As to the relation between the strength grade in these tables
and the strength (discrimination)
number/symbol, refer to “DISCR ...
System description
Component parts
Component parts location
Instrument lower finisher
Sport mode switch
The sport mode switch is installed to the instrument lower finisher.
When the sport mode indicator lamp on the combination meter
is off and the sport mode switch is pressed, the sport mode
is ...