Steering gear and linkage
Exploded View
Outer socket
Boot clamp (small diameter)
Boot
Boot clamp (large diameter)
Inner socket
Gear housing assembly
Disassembly and Assembly
DISASSEMBLY
Loosen outer socket lock nut, and remove outer socket.
CAUTION:
When loosening lock nut, be sure to fix outer socket with a wrench or an equivalent.
Remove boot clamps, and then remove boot from inner socket.
CAUTION:
Do not damage inner socket part and gear housing part of steering gear assembly when removing boot. steering gear assembly must be replaced if steering gear assembly are damaged because it may cause foreign material interfusion.
Do not reuse boot clamps.
Remove inner socket.
ASSEMBLY
Apply recommended grease to inner socket (A) of gear housing assembly, and install boot to gear housing assembly.
Use Genuine Lithium Soap, Autorex A (manufactured by Kyodo yushi) or equivalent.
CAUTION:
Do not reuse boot.
Grease application position (Reference) (B) : 10 mm (0.39 in)
Install boot clamp (large diameter) (1) to boot using Tool.
CAUTION:
Do not reuse boot clamp (large diameter).
Install boot clamp (large diameter) securely to boot groove, and crimp it so as to have clearance (B) of 3 mm (0.12 in) or less as shown.
Tool number (A) : KV40107300 ( — )
Install boot clamp (small diameter) to boot.
CAUTION:
Do not reuse boot clamp (small diameter).
Adjust inner socket to standard length (L), and then tighten outer socket lock nut (1) to the specified torque. Check length again after tightening lock nut.
(L) : Refer to ST-19, "Power Steering Gear".
CAUTION:
When tightening the outer socket lock nut (1), be sure to fix outer socket (2) with suitable tool to prevent the ball joint from getting contact with the knuckle.
Adjust toe-in after this procedure. The length achieved after toe-in adjustment is not necessary the above value.
Audio operation precautions
Compact disc (CD) player
CAUTION
Do not force a compact disc into the CD
insert slot. This could damage the CD
and/or CD player.
Trying to load a CD with the CD door
closed could damage the CD and/or CD
player.
Only one CD can be loaded into the CD
player at a time.
Only ...
Driver side door mirror defogger
Description
Heats the heating wire with the power supply from the rear window defogger
relay to prevent the door mirror
from fogging up.
Component Function Check
Check that heating wire of door mirror defogger lh is heated when turning the
rear window defogger switch
on.
Is the inspect ...
Basic inspection
Diagnosis and repair work flow
Work flow
Detailed flow
1.Obtain information about symptom
Interview the customer to obtain as much information as possible about the
conditions and environment under
which the malfunction occurs.
>> GO TO 2.
2.Check symptom
Check the symptom based ...