In case of removing steering gear assembly, make the final tightening with grounded and unloaded vehicle condition, and then check wheel alignment.
Observe the following precautions when disassembling.
Before disassembly, thoroughly clean the outside of the unit.
Disassembly should be done in a clean work area. It is important to prevent the internal parts from becoming contaminated by dirt or other foreign matter.
For easier and proper assembly, place disassembled parts in order on a parts rack.
Use nylon cloth or paper towels to clean the parts; common shop rags can leave lint that might interfere with their operation.
Do not reuse non-reusable parts.
Before assembling, apply the specified grease to the directed parts.
During quick steering, rasping noise may be heard from around the steering wheel. This is not a malfunction.
The noise is an operating noise of the EPS system under normal conditions. If the rasping noise occurs during slow steering, this may not be an operating noise of the system. In this case, it is necessary to find out the location of the noise and repair, if necessary.
Do not repeat static steering. (Motor and EPS control unit could be heated.)
Precaution for Supplemental Restraint System (SRS) "AIR BAG"
and "SEAT BELT PRE-TENSIONER"
PreparationBasic inspection
Diagnosis and repair workflow
Work Flow
OVERALL SEQUENCE
DETAILED FLOW
1. OBTAIN INFORMATION ABOUT SYMPTOM
Interview the customer to obtain as much information as possible about the
conditions and environment under
which the malfunction occurred.
>> GO TO 2.
2. CONFIRM THE SYMPTO ...
Loading tips
The GVW must not exceed GVWR
or GAWR as specified on the
F.M.V.S.S./C.M.V.S.S. certification
label.
Do not load the front and rear axle to
the GAWR. Doing so will exceed the
GVWR.
WARNING
Properly secure all cargo with
ropes or straps to help prevent it
from slid ...
Symptom diagnosis
OVERHEATING CAUSE ANALYSIS
Troubleshooting Chart
Symptom
Check items
Cooling system
parts
malfunction
Poor heat transfer
Water pump malfunction
Worn or loose drive belt
—
Thermostat stuck closed
Engine coolant circulation
Da ...