DIAGNOSIS AND REPAIR WORKFLOW
Work Flow
DETAILED FLOW
1.LISTEN TO CUSTOMER COMPLAINT
Listen to customer complaint. Get detailed information about the conditions and environment when the symptom occurs.
>> GO TO 2.
2.VERIFY THE SYMPTOM WITH OPERATIONAL CHECK
Verify the symptom with operational check. Refer to HAC-157, "Work Procedure".
>> GO TO 3.
3.GO TO APPROPRIATE TROUBLE DIAGNOSIS
Go to appropriate trouble diagnosis. Refer to HAC-181, "Symptom Table".
>> GO TO 4.
4.REPAIR OR REPLACE
Repair or replace the specific parts.
>> GO TO 5.
5.FINAL CHECK
Final check.
Is the inspection result normal? YES >> Inspection End.
NO >> GO TO 3.
OPERATION INSPECTION
Work Procedure
DESCRIPTION
The purpose of the operational check is to check that the individual system operates normally.
Check condition : Engine running at normal operating temperature.
Check condition : Blower control dial in OFF position.
Check condition : REC off (LED extinguished).
Check condition : VENT selected (LED illuminated).
Check condition : DEF off (LED extinguished).
OPERATION INSPECTION
1.CHECK BLOWER
Is the test result normal? YES >> GO TO 2.
NO >> Refer to HAC-174, "Diagnosis Procedure".
2.CHECK A/C SWITCH LED
Is the test result normal? YES >> GO TO 3.
NO >> Refer to HAC-168, "Diagnosis Procedure".
3.CHECK A/C SWITCH
Confirm that the compressor clutch engages (sound or visual inspection).
Is the test result normal? YES >> GO TO 4.
NO >> Refer to HAC-178, "Diagnosis Procedure".
4.CHECK FRONT AIR CONTROL MODE LEDS
), FOOT (
), B/L
, MAX A/C, and DEF (
).Is the test result normal? YES >> GO TO 5.
NO >> Refer to HAC-160, "A/C SWITCH ASSEMBLY : Diagnosis Procedure".
5.CHECK DISCHARGE AIR
), FOOT (
, and VENT
).Is the test result normal? YES >> GO TO 6.
NO >> Refer to HAC-181, "Symptom Table".
6.CHECK REC LED
) and make sure
) or B/L (
) is selected.
) switch one
) switch one
Is the test result normal? YES >> GO TO 7.
NO >> Refer to HAC-160, "A/C SWITCH ASSEMBLY : Diagnosis Procedure".
7.CHECK INTAKE DOOR OPERATION
) switch one
) switch one
Is the test result normal? YES >> GO TO 8.
NO >> Refer to HAC-165, "Diagnosis Procedure".
8.CHECK TEMPERATURE DECREASE
Is the test result normal? YES >> GO TO 9.
NO >> Refer to HAC-182, "Component Function Check".
9.CHECK TEMPERATURE INCREASE
Is the test result normal? YES >> Inspection End.
NO >> Refer to HAC-184, "Component Function Check".
Wiring diagram
DTC/circuit diagnosisPrecaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER"
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”,
used along
with a front seat belt, helps to reduce the risk or severity of injury to the
driver and front passenger for certain
types of collision. Information necessary to service the system ...
Vehicle load capacity
Do not exceed the load limit of your vehicle
shown as “The combined weight of
occupants and cargo” on the Tire and
Loading Information label. Do not exceed
the number of occupants shown as
“Seating Capacity” on the Tire and Loading
Information label.
To get “the combined weight of ...
Basic inspection
Diagnosis and repair workflow
Work Flow
Detailed flow
1.Interview from the customer
Clarify customer complaints before inspection. First of all,
perform an interview utilizing stc-20, "diagnostic
work sheet" and reproduce symptoms as well as fully understand it. Ask customer
abou ...