DIAGNOSIS AND REPAIR WORKFLOW
Work Flow
DETAILED FLOW
1.LISTEN TO CUSTOMER COMPLAINT
Listen to customer complaint. Get detailed information about the conditions and environment when the symptom occurs.
>> GO TO 2.
2.VERIFY THE SYMPTOM WITH OPERATIONAL CHECK
Verify the symptom with operational check. Refer to HAC-157, "Work Procedure".
>> GO TO 3.
3.GO TO APPROPRIATE TROUBLE DIAGNOSIS
Go to appropriate trouble diagnosis. Refer to HAC-181, "Symptom Table".
>> GO TO 4.
4.REPAIR OR REPLACE
Repair or replace the specific parts.
>> GO TO 5.
5.FINAL CHECK
Final check.
Is the inspection result normal? YES >> Inspection End.
NO >> GO TO 3.
OPERATION INSPECTION
Work Procedure
DESCRIPTION
The purpose of the operational check is to check that the individual system operates normally.
Check condition : Engine running at normal operating temperature.
Check condition : Blower control dial in OFF position.
Check condition : REC off (LED extinguished).
Check condition : VENT selected (LED illuminated).
Check condition : DEF off (LED extinguished).
OPERATION INSPECTION
1.CHECK BLOWER
Is the test result normal? YES >> GO TO 2.
NO >> Refer to HAC-174, "Diagnosis Procedure".
2.CHECK A/C SWITCH LED
Is the test result normal? YES >> GO TO 3.
NO >> Refer to HAC-168, "Diagnosis Procedure".
3.CHECK A/C SWITCH
Confirm that the compressor clutch engages (sound or visual inspection).
Is the test result normal? YES >> GO TO 4.
NO >> Refer to HAC-178, "Diagnosis Procedure".
4.CHECK FRONT AIR CONTROL MODE LEDS
Is the test result normal? YES >> GO TO 5.
NO >> Refer to HAC-160, "A/C SWITCH ASSEMBLY : Diagnosis Procedure".
5.CHECK DISCHARGE AIR
Is the test result normal? YES >> GO TO 6.
NO >> Refer to HAC-181, "Symptom Table".
6.CHECK REC LED
Is the test result normal? YES >> GO TO 7.
NO >> Refer to HAC-160, "A/C SWITCH ASSEMBLY : Diagnosis Procedure".
7.CHECK INTAKE DOOR OPERATION
Is the test result normal? YES >> GO TO 8.
NO >> Refer to HAC-165, "Diagnosis Procedure".
8.CHECK TEMPERATURE DECREASE
Is the test result normal? YES >> GO TO 9.
NO >> Refer to HAC-182, "Component Function Check".
9.CHECK TEMPERATURE INCREASE
Is the test result normal? YES >> Inspection End.
NO >> Refer to HAC-184, "Component Function Check".
Precaution for Work
When removing or disassembling each component, be careful not to damage
or deform it. If a component
may be subject to interference, be sure to protect it with a shop cloth.
When removing (disengaging) components with a screwdriver or similar
tool, be sure to wrap the component
with a ...
Wheel side
WHEEL SIDE : Removal and Installation
REMOVAL
Remove the wheel and tire using power tool. Refer to WT-47, "Exploded
View".
Remove the brake caliper torque member bolts, leaving the brake hose
attached. Position the brake caliper
aside with wire. Refer to BR-41, "BRAKE C ...
The light reminder warning does
not sound
Description
Light reminder warning chime does not sound even though headlamp is
illuminated.
Diagnosis procedure
1.Check combination meter input signal
Select the data monitor for the meter/m&a and check the buzzer monitor value.
Is the inspection result normal?
Yes >> replace ...