Diagnosis and repair work flow
Work flow
OVERALL SEQUENCE
DETAILED FLOW
1.INTERVIEW FOR MALFUNCTION
Find out what the customer's concerns are.
>> GO TO 2
2.SYMPTOM CHECK
Verify the symptom from the customer's information.
>> GO TO 3
3.BASIC INSPECTION
Check the operation of each part. Check that any concerns occur other than those mentioned in the customer interview.
>> GO TO 4
4.SELF-DIAGNOSIS WITH CONSULT
Perform the self diagnosis with CONSULT. Check that any DTC is detected.
Is any DTC detected? YES >> GO TO 5
NO >> GO TO 6
5.TROUBLE DIAGNOSIS BY DTC
Perform the trouble diagnosis for the detected DTC. Specify the malfunctioning part.
>> GO TO 9
6.FAIL-SAFE ACTIVATION CHECK
Determine if the customer's concern is related to fail-safe activation.
Does the fail-safe activate? YES >> GO TO 7
NO >> GO TO 8
7.SYSTEM DIAGNOSIS
Perform the system diagnosis for the system in which the fail-safe activates. Specify the malfunctioning part.
>> GO TO 9
8.SYMPTOM DIAGNOSIS
Perform the symptom diagnosis. Specify the malfunctioning part.
>> GO TO 9
9.MALFUNCTION PART REPAIR
Repair or replace the malfunctioning part.
>> GO TO 10
10.REPAIR CHECK (SELF-DIAGNOSIS WITH CONSULT)
Perform the self diagnosis with CONSULT. Verify that no DTCs are detected. Erase all DTCs detected prior to the repair. Verify that DTC is not detected again.
Is any DTC detected? YES >> GO TO 5
NO >> GO TO 11
11.REPAIR CHECK (OPERATION CHECK)
Check the operation of each part.
Does it operate normally?
YES >> Inspection End.
NO >> GO TO 3
Condenser
Exploded view
Core support upper cover
High-pressure pipe
High-pressure flexible hose
Refrigerant pressure sensor
Condenser and liquid tank assembly
Core support upper
Front
Condenser
Condenser : removal and installation
REMOVAL
Discharge the refrigerant. Refer to HA-23, & ...
Clutch pedal
Exploded View
Clutch pedal
Stopper rubber
Clip
Clutch interlock switch (if equipped)
Clutch pedal position switch (if equipped)
Pedal pad
Pedal stopper rubber
Removal and Installation
REMOVAL
Remove instrument lower panel LH. Refer to IP-21, "Removal and
Installa ...
Charging system preliminary inspection
Diagnosis Procedure
1.CHECK BATTERY TERMINALS CONNECTION
Check if battery terminals are clean and tight.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair battery terminal connection. Confirm repair by performing complete
Charging system test
using EXP-800 NI or G ...