Exploded view
With air conditioning
Front
Without air conditioning
Compressor
Compressor : removal and installation
REMOVAL
Note:
Complete removal of the drive belt is not necessary.
Caution:
Cap or wrap the joint of the a/c pipes with suitable material such as vinyl tape to avoid the entry of air.
Installation
Installation is in the reverse order of removal.
Caution:
Magnet clutch
Magnet clutch : removal and installation
Removal
Tool number : (j-44614)
Caution:
Retain shim(s) for installation.
Caution:
To prevent deformation of the pulley groove, the puller claws should be hooked under (not into) the pulley groove.
Then remove the magnet coil (1) from compressor shaft.
Inspection after removal
Clutch disc
If the contact surface shows signs of damage due to excessive heat, replace clutch disc and pulley.
Pulley
Check the appearance of the pulley assembly. If the contact surface of the pulley shows signs of excessive grooving, replace the clutch disc and pulley. The contact surfaces of the pulley assembly should be cleaned with a suitable solvent before installation.
Magnet Coil
Check the magnet coil for a loose connection or cracked insulation.
INSTALLATION
CAUTION:
Be sure to align the magnet coil pin with the hole in the compressor front head.
Tool number : — (J-38873-A)
INSPECTION OF CLUTCH DISC TO PULLEY CLEARANCE
Clutch disc to pulley clearance : 0.3 - 0.6 mm (0.01 - 0.02 in)
BREAK-IN OPERATION
When replacing compressor clutch assembly, always conduct the break-in operation. This is done by engaging and disengaging the clutch about 30 times. Break-in operation raises the level of transmitted torque.
Brake fluid
Drain and Refill
CAUTION:
Do not spill or splash brake fluid on painted surfaces. Brake
fluid may damage paint. If brake fluid is
splashed on painted areas, wash it away with water immediately.
Prior to repair, turn the ignition switch OFF, disconnect the ABS
actuator and electric uni ...
Charging system preliminary inspection
Diagnosis Procedure
1.CHECK BATTERY TERMINALS CONNECTION
Check if battery terminals are clean and tight.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair battery terminal connection. Confirm repair by performing complete
Charging system test
using EXP-800 NI or G ...
Service data and specifications (SDS)
Wheel Alignment (Unladen*1)
UNITED STATES and CANADA
*1: Fuel, engine coolant, and lubricants are full. Spare tire, jack, hand
tools, and mats are in designated positions.
*2: The difference when assuming the (LH) side is the standard.
Ball Joint
Wheelarch Height (Unladen*)
UNITED S ...