Exploded view
With air conditioning
Front
Without air conditioning
Compressor
Compressor : removal and installation
REMOVAL
Note:
Complete removal of the drive belt is not necessary.
Caution:
Cap or wrap the joint of the a/c pipes with suitable material such as vinyl tape to avoid the entry of air.
Installation
Installation is in the reverse order of removal.
Caution:
Magnet clutch
Magnet clutch : removal and installation
Removal
Tool number : (j-44614)
Caution:
Retain shim(s) for installation.
Caution:
To prevent deformation of the pulley groove, the puller claws should be hooked under (not into) the pulley groove.
Then remove the magnet coil (1) from compressor shaft.
Inspection after removal
Clutch disc
If the contact surface shows signs of damage due to excessive heat, replace clutch disc and pulley.
Pulley
Check the appearance of the pulley assembly. If the contact surface of the pulley shows signs of excessive grooving, replace the clutch disc and pulley. The contact surfaces of the pulley assembly should be cleaned with a suitable solvent before installation.
Magnet Coil
Check the magnet coil for a loose connection or cracked insulation.
INSTALLATION
CAUTION:
Be sure to align the magnet coil pin with the hole in the compressor front head.
Tool number : — (J-38873-A)
INSPECTION OF CLUTCH DISC TO PULLEY CLEARANCE
Clutch disc to pulley clearance : 0.3 - 0.6 mm (0.01 - 0.02 in)
BREAK-IN OPERATION
When replacing compressor clutch assembly, always conduct the break-in operation. This is done by engaging and disengaging the clutch about 30 times. Break-in operation raises the level of transmitted torque.
Seat belt maintenance
To clean the seat belt webbing, apply a
mild soap solution or any solution recommended
for cleaning upholstery or carpet.
Then wipe with a cloth and allow the seat
belts to dry in the shade. Do not allow the
seat belts to retract until they are completely
dry.
If dirt builds up in t ...
Precaution
Precaution for supplemental restraint system (srs) "air bag" and "seat
belt pre-tensioner"
The supplemental restraint system such as “air bag” and “seat belt pre-tensioner”,
used along
with a front seat belt, helps to reduce the risk or severity of injur ...
Fender protector
Fender protector
Fender protector : exploded view
Front fender protector
Front wind deflector
U nut
Rivet
Grommet
Front
Fender protector : removal and installation - front fender protector
REMOVAL
Remove front wheel and tire. Refer to WT-47, "Adjustment".
...