Exploded View
Apply lithium-based grease
including molybdenum disulphide.
Removal and Installation
CAUTION:
Refer to CL-16, "Removal and Installation".
REMOVAL
CAUTION:
Do not drop clutch disc.
INSTALLATION
CAUTION:
Be sure to apply grease to the points specified. Otherwise, noise, poor disengagement, or damage to the clutch may result. Excessive grease may cause slip or shudder. And if it adheres to seal of CSC, it may cause clutch fluid leakage.
Wipe off excess grease. Wipe off any grease oozing from the parts.
Inspection
INSPECTION AFTER REMOVAL
Clutch Disc
Runout limit/diameter of the area to be measured : Refer to CL-20, "Clutch Disc".
Maximum allowable spline backlash (at outer edge of disc) : Refer to CL-20, "Clutch Disc".
Facing wear limit (depth to the rivet head) “A” : Refer to CL-20, "Clutch Disc".
Clutch Cover
NOTE:
INSPECTION AFTER INSTALLATION
Clutch Cover
Check diaphragm spring lever claws for unevenness with the clutch cover installed on the engine. If they exceed the tolerance, adjust diaphragm spring lever using Tool (A).
Tolerance for diaphragm spring lever unevenness : Refer to CL-20, "Clutch Cover".
Tool number : ST20050240 ( — )
Vehicle recovery (freeing a stuck vehicle)
Front (if so equipped)
Do not use the hook to tow the vehicle.
Remove the cover bumper bracket using a
flat screwdriver or any flat tool.
To protect the bumper body, place a piece of
cloth between the tool and the vehicle.
The tool used should be inserted by the
lower portion of t ...
Basic inspection
Diagnosis and repair workflow
Work Flow (With GR8-1200 NI)
STARTING SYSTEM DIAGNOSIS WITH GR8-1200 NI
To test the starting system, use the following special service tool:
GR8-1200 NI Multitasking battery and electrical diagnostic station
NOTE:
Refer to the diagnostic station Instruction M ...
DTC/circuit diagnosis
U1000 CAN COMM CIRCUIT
Description
CAN (Controller Area Network) is a serial communication system for real time
application. It is an on-vehicle
multiplex communication system with high data communication speed and excellent
error detection ability.
Many electronic control units are equip ...