Diagnosis and repair workflow
Work Flow
OVERALL SEQUENCE

DETAILED FLOW
1. OBTAIN INFORMATION ABOUT SYMPTOM
Interview the customer to obtain as much information as possible about the conditions and environment under which the malfunction occurred.
>> GO TO 2.
2. CONFIRM THE SYMPTOM
Check the malfunction on the vehicle that the customer describes.
Inspect the relation of the symptoms and the condition when the symptoms occur.
>> GO TO 3.
3. IDENTIFY THE MALFUNCTIONING SYSTEM WITH SYMPTOM DIAGNOSIS
Use Symptom diagnosis from the symptom inspection result in step 2 and then identify where to start performing the diagnosis based on possible causes and symptoms. Refer to WW-46, "Symptom Table".
>> GO TO 4.
4. PERFORM THE COMPONENT DIAGNOSIS OF THE OF THE APPLICABLE SYSTEM
Perform the diagnosis with Component diagnosis of the applicable system.
>> GO TO 5.
5. REPAIR OR REPLACE THE MALFUNCTIONING PARTS
Repair or replace the specified malfunctioning parts.
>> GO TO 6.
6. FINAL CHECK
Check that malfunctions are not reproduced when obtaining the malfunction information from the customer, referring to the symptom inspection result in step 2.
Are the malfunctions corrected? YES >> Inspection End.
NO >> GO TO 3.
Wiring diagramPrecautions for refrigerant system service
WORKING WITH HFC-134a (R-134a)
CAUTION:
CFC-12 (R-12) refrigerant and HFC-134a (R-134a) refrigerant are
not compatible. Compressor malfunction
is likely to occur if the refrigerants are mixed, refer to “CONTAMINATED
REFRIGERANT”
below. To determine the purity of HFC-134a (R- ...
Unit removal and installation
TRANSMISSION ASSEMBLY
Exploded View
Transaxle assembly
O-ring
CVT fluid charging pipe
CVT fluid charging pipe cap
Tightening must be done following the installation procedure. Refer to
TM-283, "Removal and Installation".
: Always replace after every
disassemb ...
Repairing material
Foam Repair
During factory assembly, foam insulators are installed in certain body panels
and locations around the vehicle.
Use the following procedure(s) to replace any factory-installed foam insulators.
URETHANE FOAM APPLICATIONS
Use commercially available Urethane foam for sealant (foam m ...