DIAGNOSIS AND REPAIR WORKFLOW
Work Flow
DETAILED FLOW
1.LISTEN TO CUSTOMER COMPLAINT
Listen to customer complaint. Get detailed information about the conditions and environment when the symptom occurs.
>> GO TO 2.
2.VERIFY THE SYMPTOM WITH OPERATIONAL CHECK
Verify the symptom with operational check. Refer to HAC-157, "Work Procedure".
>> GO TO 3.
3.GO TO APPROPRIATE TROUBLE DIAGNOSIS
Go to appropriate trouble diagnosis. Refer to HAC-181, "Symptom Table".
>> GO TO 4.
4.REPAIR OR REPLACE
Repair or replace the specific parts.
>> GO TO 5.
5.FINAL CHECK
Final check.
Is the inspection result normal? YES >> Inspection End.
NO >> GO TO 3.
OPERATION INSPECTION
Work Procedure
DESCRIPTION
The purpose of the operational check is to check that the individual system operates normally.
Check condition : Engine running at normal operating temperature.
Check condition : Blower control dial in OFF position.
Check condition : REC off (LED extinguished).
Check condition : VENT selected (LED illuminated).
Check condition : DEF off (LED extinguished).
OPERATION INSPECTION
1.CHECK BLOWER
Is the test result normal? YES >> GO TO 2.
NO >> Refer to HAC-174, "Diagnosis Procedure".
2.CHECK A/C SWITCH LED
Is the test result normal? YES >> GO TO 3.
NO >> Refer to HAC-168, "Diagnosis Procedure".
3.CHECK A/C SWITCH
Confirm that the compressor clutch engages (sound or visual inspection).
Is the test result normal? YES >> GO TO 4.
NO >> Refer to HAC-178, "Diagnosis Procedure".
4.CHECK FRONT AIR CONTROL MODE LEDS
), FOOT (
), B/L
, MAX A/C, and DEF (
).Is the test result normal? YES >> GO TO 5.
NO >> Refer to HAC-160, "A/C SWITCH ASSEMBLY : Diagnosis Procedure".
5.CHECK DISCHARGE AIR
), FOOT (
, and VENT
).Is the test result normal? YES >> GO TO 6.
NO >> Refer to HAC-181, "Symptom Table".
6.CHECK REC LED
) and make sure
) or B/L (
) is selected.
) switch one
) switch one
Is the test result normal? YES >> GO TO 7.
NO >> Refer to HAC-160, "A/C SWITCH ASSEMBLY : Diagnosis Procedure".
7.CHECK INTAKE DOOR OPERATION
) switch one
) switch one
Is the test result normal? YES >> GO TO 8.
NO >> Refer to HAC-165, "Diagnosis Procedure".
8.CHECK TEMPERATURE DECREASE
Is the test result normal? YES >> GO TO 9.
NO >> Refer to HAC-182, "Component Function Check".
9.CHECK TEMPERATURE INCREASE
Is the test result normal? YES >> Inspection End.
NO >> Refer to HAC-184, "Component Function Check".
Wiring diagram
DTC/circuit diagnosisB terminal circuit
Description
“B” terminal circuit supplies power to charge the battery and to operate the
vehicles electrical system.
Diagnosis procedure
Regarding wiring diagram information. Refer to chg-9, "wiring diagram".
1.Check “b” terminal connection
Turn ignition switc ...
Ipdm-e branch line circuit
Diagnosis Procedure
1.Check connector
Turn the ignition switch off.
Disconnect the battery cable from the negative terminal.
Check the terminals and connectors of the ipdm e/r for damage, bend and
loose connection (unit side
and connector side).
Is the inspection result normal?
Yes ...
Tcm branch line circuit
Diagnosis procedure
1.Check connector
Turn the ignition switch off.
Disconnect the battery cable from the negative terminal.
Check the following terminals and connectors for damage, bend and loose
connection (unit side and connector
side).
Tcm
Harness connector f50
Harness co ...