DIAGNOSIS AND REPAIR WORKFLOW
Work Flow
DETAILED FLOW
1.LISTEN TO CUSTOMER COMPLAINT
Listen to customer complaint. Get detailed information about the conditions and environment when the symptom occurs.
>> GO TO 2.
2.VERIFY THE SYMPTOM WITH OPERATIONAL CHECK
Verify the symptom with operational check. Refer to HAC-157, "Work Procedure".
>> GO TO 3.
3.GO TO APPROPRIATE TROUBLE DIAGNOSIS
Go to appropriate trouble diagnosis. Refer to HAC-181, "Symptom Table".
>> GO TO 4.
4.REPAIR OR REPLACE
Repair or replace the specific parts.
>> GO TO 5.
5.FINAL CHECK
Final check.
Is the inspection result normal? YES >> Inspection End.
NO >> GO TO 3.
OPERATION INSPECTION
Work Procedure
DESCRIPTION
The purpose of the operational check is to check that the individual system operates normally.
Check condition : Engine running at normal operating temperature.
Check condition : Blower control dial in OFF position.
Check condition : REC off (LED extinguished).
Check condition : VENT selected (LED illuminated).
Check condition : DEF off (LED extinguished).
OPERATION INSPECTION
1.CHECK BLOWER
Is the test result normal? YES >> GO TO 2.
NO >> Refer to HAC-174, "Diagnosis Procedure".
2.CHECK A/C SWITCH LED
Is the test result normal? YES >> GO TO 3.
NO >> Refer to HAC-168, "Diagnosis Procedure".
3.CHECK A/C SWITCH
Confirm that the compressor clutch engages (sound or visual inspection).
Is the test result normal? YES >> GO TO 4.
NO >> Refer to HAC-178, "Diagnosis Procedure".
4.CHECK FRONT AIR CONTROL MODE LEDS
Is the test result normal? YES >> GO TO 5.
NO >> Refer to HAC-160, "A/C SWITCH ASSEMBLY : Diagnosis Procedure".
5.CHECK DISCHARGE AIR
Is the test result normal? YES >> GO TO 6.
NO >> Refer to HAC-181, "Symptom Table".
6.CHECK REC LED
Is the test result normal? YES >> GO TO 7.
NO >> Refer to HAC-160, "A/C SWITCH ASSEMBLY : Diagnosis Procedure".
7.CHECK INTAKE DOOR OPERATION
Is the test result normal? YES >> GO TO 8.
NO >> Refer to HAC-165, "Diagnosis Procedure".
8.CHECK TEMPERATURE DECREASE
Is the test result normal? YES >> GO TO 9.
NO >> Refer to HAC-182, "Component Function Check".
9.CHECK TEMPERATURE INCREASE
Is the test result normal? YES >> Inspection End.
NO >> Refer to HAC-184, "Component Function Check".
Compression pressure
Inspection
Warm up the engine to full operating temperature.
Release fuel pressure. Refer to EC-143, "Work Procedure".
Remove ignition coil and spark plug from each cylinder. Refer to EM-46,
"Exploded View".
Connect engine tachometer (not required in use of CONSULT). ...
Symptom diagnosis
Combination switch system symptoms
Symptom Table
Perform the data monitor of consult to check for any malfunctioning
item.
Check the malfunction combinations.
Identify the malfunctioning part from the agreed combination and repair
or replace the part.
...
Indicator lights
Continuously
Variable
Transmission (CVT) position
indicator light (if so equipped)
When the ignition switch is placed in the ON
position, this indicator light shows the transmission
shift lever position. See “Driving the vehicle”
in the “Starting and driving” section of this
manual ...