OVERHEATING CAUSE ANALYSIS
Troubleshooting Chart
Symptom | Check items | |||
Cooling system parts malfunction | Poor heat transfer | Water pump malfunction | Worn or loose drive belt | — |
Thermostat stuck closed | Engine coolant circulation | |||
Damaged fins | Dust contamination or rock clogging | |||
Mechanical damage | ||||
Clogged radiator cooling tube | Excess foreign material (rust, dirt, sand, etc.) | |||
Reduced air flow | Cooling fan does not operate | Fan shroud and motor as- High resistance to fan rota- sembly | — | |
High resistance to fan rotation | ||||
Damaged fan blades | ||||
Damaged radiator shroud | — | Radiator shroud | — | |
Improper engine coolant mixture ratio | — | Engine coolant viscosity | — | |
Poor engine coolant quality | — | Periodic maintenance | — | |
Insufficient engine coolant | Engine coolant leaks | Cooling hose | Loose clamp | |
Cracked hose | ||||
Water pump | Poor sealing | |||
Radiator cap | Loose | |||
Poor sealing | ||||
Radiator | O-ring for damage, deterioration or improper fitting | |||
Cracked radiator tank | ||||
Cracked radiator core | ||||
Reservoir tank | Cracked reservoir tank | |||
Overflowing reservoir tank | Exhaust gas leaks into cooling system | Cylinder head deterioration | ||
Cylinder head gasket deterioration | ||||
Except cooling system parts malfunction |
— |
Overload on engine | Abusive driving | High engine rpm under no load |
Driving in low gear for extended time | ||||
Driving at extremely high speed | ||||
Powertrain system malfunction |
— |
|||
Installed improper size wheels and tires | ||||
Dragging brakes | ||||
Improper ignition timing | ||||
Blocked or restricted air flow | Blocked radiator grille | Installed car brassiere | — | |
Blocked bumper | ||||
Blocked radiator | ||||
Blocked condenser | Mud contamination or paper clogging | |||
Installed large fog lamp |
Oil pan
Exploded View
O-ring
Oil pan (upper)
Oil level gauge guide
O-ring
Oil level gauge
Oil pump drive chain
Crankshaft sprocket
Oil pump sprocket
Oil pump chain tensioner
Oil pump
Drain plug
Drain plug washer
Oil pan (lower)
Oil filter
Clamp
Water hose
Oil cooler
...
Basic inspection
Diagnosis and repair work flow
Work flow
Detailed flow
1.Obtain information about symptom
Interview the customer to obtain as much information as possible about the
conditions and environment under
which the malfunction occurs.
>> GO TO 2.
2.Check symptom
Check the symptom based ...
Fuel injector and fuel tube
Exploded View
Bracket
Fuel tube bracket
Fuel feed tube
Quick connector cap
Fuel tube
O-ring (black)
Fuel injector
O-ring (green)
Injector clip
CAUTION:
Do not remove or disassemble parts unless instructed.
Removal and Installation
WARNING:
Put a “CAUTION: FLAM ...