CAUTION:
Do not reuse CSC (Concentric Slave Cylinder). The CSC slides back to the original position every time the transaxle assembly is removed. This action may allow dust or contaminants to gather on the sliding parts and damage a seal of CSC causing clutch fluid leakage.
Refer to Removal and Installation.
Do not allow any grease to contact the clutch disc facing, pressure plate surface or flywheel surface.
Do not clean clutch disc using solvent.
REMOVAL
Remove engine and transaxle assembly. Refer to Removal and Installation.
Loosen clutch cover bolts evenly while holding clutch cover.
Remove clutch cover and clutch disc.
CAUTION:
Do not drop clutch disc.
INSTALLATION
Clean clutch disc and input shaft splines to remove grease and dust caused by abrasion.
Apply recommended grease to clutch
disc (1) and input shaft (2) splines area (A).
CAUTION:
Be sure to apply grease to the points specified. Otherwise, noise, poor disengagement, or damage to the clutch may result. Excessive grease may cause slip or shudder. And if it adheres to seal of CSC, it may cause clutch fluid leakage. Wipe off excess grease. Wipe off any grease oozing from the parts.
Install clutch disc, using a suitable
tool (A).
Install clutch cover, and then temporarily tighten clutch cover bolts.
Tighten clutch cover bolts to the specified torque evenly in two steps in the numerical order as shown.
Install engine and transaxle assembly. Refer to Removal and Installation.
Exploded View
InspectionPassenger Side
Component Function Check
Component Function Check
CHECK FUNCTION
CONSULT
Ignition switch ON.
Select ″CDL LOCK SW″, ″CDL
UNLOCK SW″ in ″Data Monitor″ mo ...
Engine Oils
Engine Oils
Prolonged and repeated contact with used engine
oil may cause skin cancer. Try to avoid direct skin contact with
used oil.
If skin contact is made, wash thoroughly with
soap or hand cleaner as soon as possible.
HEALTH PROTECTION PRECAUTIONS
Avoid prolonged ...
Preparation
Special Service Tool
The actual shape of the tools may differ from those illustrated here.
Commercial Service Tool
Clip list
Descriptions for clips
Replace any clips which are damaged during removal or installation.
...