Diagnosis Procedure
1.CHECK BATTERY TERMINALS CONNECTION
Check if battery terminals are clean and tight.
Is the inspection result normal? YES >> GO TO 2.
NO >> Repair battery terminal connection. Confirm repair by performing complete Charging system test using EXP-800 NI or GR8-1200 NI (if available). Refer to the applicable Instruction Manual for proper testing procedures.
2.Check fuse
Check for blown fuse and fusible link.
Is the inspection result normal? Yes >> go to 3.
No >> replace the blown fuse or fusible link after repairing the affected circuit.
3.Check generator ground terminal connection
Check if connector f17 terminal 5 and 6 is clean.
Is the inspection result normal? Yes >> go to 4.
No >> repair connection.
4.Check drive belt tension
Check drive belt tension. Refer to chg-29, "removal and installation".
Is the inspection result normal? Yes >> inspection end.
No >> repair as needed.
Basic inspection
Diagnosis and repair workflow
Work flow
OVERALL SEQUENCE
DETAILED FLOW
1.GET INFORMATION FOR SYMPTOM
Get detailed information from the customer about the symptom (the condition
and the environment when the
incident/malfunction occurred).
>> GO TO 2
2.CONFIRM THE SYMPTOM
Try to ...
Rear shock absorber
Exploded View
Rear suspension beam
Shock absorber
Bound bumper
Bound bumper cover
Washer
Bushing
Distance tube
Bushing
Washer
Piston rod lock nut
Cap
Front
Removal and Installation
REMOVAL
Remove the rear shock tower access flap.
Remove the cap from the rear s ...
Clutch disc and clutch cover
Exploded View
Flywheel
Clutch disc
Clutch cover
Input shaft
First step
Final step
Apply lithium-based grease
including molybdenum disulphide.
Removal and Installation
CAUTION:
Do not reuse CSC (Concentric Slave Cylinder). The CSC slides back
to the original posit ...