Diagnosis and repair workflow
Work Flow
Detailed flow
1.Interview from the customer
Clarify customer complaints before inspection. First of all, perform an interview utilizing stc-20, "diagnostic work sheet" and reproduce symptoms as well as fully understand it. Ask customer about his/her complaints carefully. Check symptoms by driving vehicle with customer, if necessary.
Caution:
Customers are not professional. Never guess easily like “maybe the customer means that...,” Or “maybe the customer mentions this symptom”.
>> Go to 2.
2.Check symptom
Reproduce the symptom that is indicated by the customer, based on the information from the customer obtained by interview. Also check that the symptom is not caused by protection function. Refer to STC-13, "Protection Function".
Caution:
When the symptom is caused by normal operation, fully inspect each portion and obtain the understanding of customer that the symptom is not caused by a malfunction.
>> Go to 3.
3.Perform self-diagnosis
With consult
Perform self-diagnosis.
Is any dtc detected? Yes >> record or print dtc and freeze frame data (ffd). Go to 4.
No >> go to 6.
4.Recheck symptom
With consult
Erase self-diagnostic results.
Perform dtc confirmation procedures for the malfunctioning system.
Note:
If some DTCs are detected at the same time, determine the order for performing the diagnosis based on STC- 14, "DTC Inspection Priority Chart".
Is any dtc detected? Yes >> go to 5.
No >> check harness and connectors based on the information obtained by interview. Refer to gi-39, "intermittent incident".
5.Repair or replace malfunctioning parts
Repair or replace malfunctioning parts
Reconnect part or connector after repairing or replacing.
When dtc is detected, erase self-diagnostic results for “eps”.
>> Go to 7.
6.Identify malfunctioning system by symptom diagnosis
Estimate malfunctioning system based on symptom diagnosis and perform inspection.
Can the malfunctioning system be identified?
Yes >> go to 7.
No >> check harness and connectors based on the information obtained by interview. Refer to gi-39, "intermittent incident".
7.Final check
With consult
Check the reference value for eps control unit.
Recheck the symptom and check that symptom is not reproduced on the same conditions.
Is the symptom reproduced? YES >> GO TO 3.
NO >> Inspection End.
Diagnostic Work Sheet
Description
In general, customers have their own criteria for a problem. Therefore, it is important to understand the symptom and status well enough by asking the customer about his/her concerns carefully. To systemize all the information for the diagnosis, prepare the interview sheet referring to the interview points.
In some cases, multiple conditions that appear simultaneously may cause a dtc to be detected.
Interview sheet sample
Illumination control switch signal circuit
Diagnosis procedure
Regarding wiring diagram information, refer to mwi-28, "wiring diagram".
1.Check combination meter input signal
Turn ignition switch on.
Check voltage between the following terminals of the illumination
control switch.
Is the inspection result normal?
...
Front seat belt
Exploded View
D-ring anchor
Seat belt height adjuster cover
Seat belt buckle
Seat belt retractor
Seat belt height adjuster
Lap belt pre-tensioner harness
connector
Shoulder belt pre-tensioner
harness connector
Front
NOTE:
LH side shown; RH side similar.
Removal an ...
Unit disassembly and assembly
Moonroof unit assembly
Exploded view
Drain assembly
Glass lid
Weatherstrip
Moonroof rail assembly
Drain hose front (RH)
Moonroof motor assembly
Drain hose front (LH)
Side bracket (LH)
Drain hose rear (LH)
Sunshade stopper (LH)
Sunshade
Sunshade stopper (RH)
Drain hos ...