Exploded view
With air conditioning
Front
Without air conditioning
Compressor
Compressor : removal and installation
REMOVAL
Note:
Complete removal of the drive belt is not necessary.
Caution:
Cap or wrap the joint of the a/c pipes with suitable material such as vinyl tape to avoid the entry of air.
Installation
Installation is in the reverse order of removal.
Caution:
Magnet clutch
Magnet clutch : removal and installation
Removal
Tool number : (j-44614)
Caution:
Retain shim(s) for installation.
Caution:
To prevent deformation of the pulley groove, the puller claws should be hooked under (not into) the pulley groove.
Then remove the magnet coil (1) from compressor shaft.
Inspection after removal
Clutch disc
If the contact surface shows signs of damage due to excessive heat, replace clutch disc and pulley.
Pulley
Check the appearance of the pulley assembly. If the contact surface of the pulley shows signs of excessive grooving, replace the clutch disc and pulley. The contact surfaces of the pulley assembly should be cleaned with a suitable solvent before installation.
Magnet Coil
Check the magnet coil for a loose connection or cracked insulation.
INSTALLATION
CAUTION:
Be sure to align the magnet coil pin with the hole in the compressor front head.
Tool number : — (J-38873-A)
INSPECTION OF CLUTCH DISC TO PULLEY CLEARANCE
Clutch disc to pulley clearance : 0.3 - 0.6 mm (0.01 - 0.02 in)
BREAK-IN OPERATION
When replacing compressor clutch assembly, always conduct the break-in operation. This is done by engaging and disengaging the clutch about 30 times. Break-in operation raises the level of transmitted torque.
Dlc branch line circuit
Diagnosis procedure
1.Check connector
Turn the ignition switch OFF.
Disconnect the battery cable from the negative terminal.
Check the terminals and connectors of the data link connector for
damage, bend and loose connection
(connector side and harness side).
Is the inspection resul ...
Hazard warning flasher switch
Push the switch on to warn other drivers when
you must stop or park under emergency conditions.
All turn signal lights flash.
WARNING
If stopping for an emergency, be sure to
move the vehicle well off the road.
Do not use the hazard warning flashers
while moving on th ...
Precaution for work
When removing or disassembling each component, be careful not to damage
or deform it. If a component
may be subject to interference, be sure to protect it with a shop cloth.
When removing (disengaging) components with a screwdriver or similar
tool, be sure to wrap the component
with a ...