DIAGNOSIS AND REPAIR WORKFLOW
Work Flow
DETAILED FLOW
1.LISTEN TO CUSTOMER COMPLAINT
Listen to customer complaint. Get detailed information about the conditions and environment when the symptom occurs.
>> GO TO 2.
2.VERIFY THE SYMPTOM WITH OPERATIONAL CHECK
Verify the symptom with operational check. Refer to HAC-157, "Work Procedure".
>> GO TO 3.
3.GO TO APPROPRIATE TROUBLE DIAGNOSIS
Go to appropriate trouble diagnosis. Refer to HAC-181, "Symptom Table".
>> GO TO 4.
4.REPAIR OR REPLACE
Repair or replace the specific parts.
>> GO TO 5.
5.FINAL CHECK
Final check.
Is the inspection result normal? YES >> Inspection End.
NO >> GO TO 3.
OPERATION INSPECTION
Work Procedure
DESCRIPTION
The purpose of the operational check is to check that the individual system operates normally.
Check condition : Engine running at normal operating temperature.
Check condition : Blower control dial in OFF position.
Check condition : REC off (LED extinguished).
Check condition : VENT selected (LED illuminated).
Check condition : DEF off (LED extinguished).
OPERATION INSPECTION
1.CHECK BLOWER
Is the test result normal? YES >> GO TO 2.
NO >> Refer to HAC-174, "Diagnosis Procedure".
2.CHECK A/C SWITCH LED
Is the test result normal? YES >> GO TO 3.
NO >> Refer to HAC-168, "Diagnosis Procedure".
3.CHECK A/C SWITCH
Confirm that the compressor clutch engages (sound or visual inspection).
Is the test result normal? YES >> GO TO 4.
NO >> Refer to HAC-178, "Diagnosis Procedure".
4.CHECK FRONT AIR CONTROL MODE LEDS
), FOOT (
), B/L
, MAX A/C, and DEF (
).Is the test result normal? YES >> GO TO 5.
NO >> Refer to HAC-160, "A/C SWITCH ASSEMBLY : Diagnosis Procedure".
5.CHECK DISCHARGE AIR
), FOOT (
, and VENT
).Is the test result normal? YES >> GO TO 6.
NO >> Refer to HAC-181, "Symptom Table".
6.CHECK REC LED
) and make sure
) or B/L (
) is selected.
) switch one
) switch one
Is the test result normal? YES >> GO TO 7.
NO >> Refer to HAC-160, "A/C SWITCH ASSEMBLY : Diagnosis Procedure".
7.CHECK INTAKE DOOR OPERATION
) switch one
) switch one
Is the test result normal? YES >> GO TO 8.
NO >> Refer to HAC-165, "Diagnosis Procedure".
8.CHECK TEMPERATURE DECREASE
Is the test result normal? YES >> GO TO 9.
NO >> Refer to HAC-182, "Component Function Check".
9.CHECK TEMPERATURE INCREASE
Is the test result normal? YES >> Inspection End.
NO >> Refer to HAC-184, "Component Function Check".
Wiring diagram
DTC/circuit diagnosisThe key warning does not sound
(without intelligent key)
Description
The key warning chime does not sound, when all of the following conditions
are fulfilled.
Key inserted into the key cylinder (key switch signal on).
Ignition switch is in acc or off (ignition switch signal off).
Driver side door is open (driver side door switch on)
Diagnosi ...
Fuel level sensor signal circuit
Description
The fuel level sensor unit and fuel pump detects the approximate fuel level
in the fuel tank and transmits the
fuel level signal to the combination meter.
Component function check
1.Combination meter input signal
Select meter/m&a on consult.
Using FUEL METER of DATA MONI ...
Basic inspection
Diagnosis and repair work flow
Work flow
Detailed flow
1.Obtain information about symptom
Interview the customer to obtain as much information as possible about the
conditions and environment under
which the malfunction occurs.
>> GO TO 2.
2.Check symptom
Check the symptom based ...