How to handle battery
CAUTION:
Methods of preventing over-discharge
The following precautions must be taken to prevent over-discharging a battery.
This also applies to batteries designated as “low maintenance” and “maintenance-free”.


Work flow
Battery diagnosis with exp-800 ni or gr8-1200 ni
To diagnose and confirm the condition of the battery, use the following special service tools:
Note:
Refer to the applicable Instruction Manual for proper battery diagnosis procedures.
Battery diagnosis without exp-800 ni or gr8-1200 ni
Checking electrolyte level
Warning:
Never allow battery fluid to come in contact with skin, eyes, fabrics, or painted surfaces. After touching a battery, never touch or rub your eyes until you have thoroughly washed your hands. If acid contacts eyes, skin or clothing, immediately flush with water for 15 minutes and seek medical attention.
Failure to do this may cause personal injury or damage to clothing or the painted surfaces.

Sulfation

Specific gravity check
Note:
Check the charge condition of the battery.
Periodically check the specific gravity of the electrolyte. Keep a close check on charge condition to prevent over-discharge.

Hydrometer temperature correction


Charging the battery
Caution:
Charging rates (standard charge)

Charging rates (quick charge)

Note:
The ammeter reading on your battery charger will automatically decrease as the battery charges. This indicates that the voltage of the battery is increasing normally as the state of charge improves. The charging amps indicated above refer to initial charge rate.
Basic inspection
Inspection and adjustmentPreparation
Special Service Tool
The actual shape of the tools may differ from those illustrated here.
Commercial Service Tools
Clip list
Descriptions for Clips
Replace any clips which are damaged during removal or installation.
...
Basic inspection
Diagnosis and repair work flow
Work flow
Overall sequence
Detailed flow
1.Get information for symptom
Get the detailed information from the customer about the symptom (the
condition and the environment when
the incident/malfunction occurred) using the “diagnostic work sheet”. ( ...
Front fog lamp circuit
Description
The ipdm e/r (intelligent power distribution module engine room) controls the
front fog lamp relay based on
inputs from the bcm over the can communication lines. When the front fog lamp
relay is energized, power
flows from the front fog lamp relay in the ipdm e/r to the front fog ...