How to handle battery
CAUTION:
Methods of preventing over-discharge
The following precautions must be taken to prevent over-discharging a battery.
This also applies to batteries designated as “low maintenance” and “maintenance-free”.


Work flow
Battery diagnosis with exp-800 ni or gr8-1200 ni
To diagnose and confirm the condition of the battery, use the following special service tools:
Note:
Refer to the applicable Instruction Manual for proper battery diagnosis procedures.
Battery diagnosis without exp-800 ni or gr8-1200 ni
Checking electrolyte level
Warning:
Never allow battery fluid to come in contact with skin, eyes, fabrics, or painted surfaces. After touching a battery, never touch or rub your eyes until you have thoroughly washed your hands. If acid contacts eyes, skin or clothing, immediately flush with water for 15 minutes and seek medical attention.
Failure to do this may cause personal injury or damage to clothing or the painted surfaces.

Sulfation

Specific gravity check
Note:
Check the charge condition of the battery.
Periodically check the specific gravity of the electrolyte. Keep a close check on charge condition to prevent over-discharge.

Hydrometer temperature correction


Charging the battery
Caution:
Charging rates (standard charge)

Charging rates (quick charge)

Note:
The ammeter reading on your battery charger will automatically decrease as the battery charges. This indicates that the voltage of the battery is increasing normally as the state of charge improves. The charging amps indicated above refer to initial charge rate.
Basic inspection
Inspection and adjustmentS terminal circuit
Description
The output voltage of the generator is controlled by the IC regulator at
terminal “S” detecting the input voltage
from battery.
The “S” terminal circuit detects the battery voltage to adjust the generator
output voltage with the IC voltage
regulator.
Diagn ...
Symptom diagnosis
Squeak and rattle trouble diagnoses
Work Flow
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist
when the noise occurs. Use the Diagnostic
Worksheet during the interview to document the facts and conditions when the
noise occurs and any
custom ...
Can communication circuit
Diagnosis procedure
1.Connector inspection
Turn the ignition switch OFF.
Disconnect the battery cable from the negative terminal.
Disconnect all the unit connectors on can communication system.
Check terminals and connectors for damage, bend and loose connection.
Is the inspection resu ...